Templates29 expands our precision machining capabilities with the addition of three DMG Mori DMU 65 monoBLOCK 5-axis simultaneous machining centers, enabling production of complex aerospace and medical components previously requiring multiple setups.New CapabilitiesSimultaneous 5-axis: Full contouring capability for impellers, turbine blades, and freeform surfacesHigh-speed spindle: 20,000 RPM HSK-A63 spindle for fine finishing of aluminum and titaniumAutomation: Integrated Erowa Robot Compact 80 pallet system for 72-hour unmanned operationAccuracy: Volumetric accuracy Materials QualifiedAluminum: 6061-T6, 7075-T6, 2024-T3Titanium: Ti-6Al-4V (Grade 5), CP Grade 2Nickel alloys: Inconel 718, Inconel 625Stainless steel: 17-4PH, 15-5PH, 316LApplication ExamplesEarly projects include satellite structural brackets (7075-T6, ±0.015mm), medical implant guide plates (Ti-6Al-4V, Ra 0.4μm), and turbocharger compressor wheels (Inconel 718) demonstrating the versatility and precision of our new 5-axis cell.
Templates29 announces the installation and commissioning of a new Toshiba DC2000J-GS 2000-ton cold chamber die casting machine, significantly expanding our capability to produce large structural aluminum components for automotive and telecommunications industries.Machine SpecificationsClamping force: 2000 tons, supporting projected areas up to 3,200cm²Shot weight: Up to 25kg aluminum per cyclePlaten size: 1,600×1,400mm for large enclosures and structural castingsCycle time: Optimized 45-90 second cycles with real-time process monitoringIntegrated Production CellABB 6-axis robot for extraction, quenching, and trim press loadingBuhler trim press for automated flash removalX-ray inspection station for porosity detection (ASTM E505 Level 2)Spectrometer for real-time alloy composition verificationTarget ApplicationsThe 2000T line is specifically configured for EV battery tray housings, 5G macro base station enclosures, and automotive structural cross-members requiring thin-wall integrity and high mechanical properties in A380 and A356-T6 alloys.
