5-Axis CNC Machined Aluminum Aerospace Bracket
Complex 5-axis CNC machined aerospace bracket manufactured from aircraft-grade aluminum 7075-T6, featuring ±0.01mm positional tolerance on mounting holes, Ra 1.6μm surface finish, optimized topology-reduced design achieving 40% weight reduction versus conventional machining, wall thickness down to 1.5mm, anodized MIL-A-8625 Type III hard coat for corrosion and wear resistance. Produced on DMG Mori DMU 65 5-axis machining center. AS9100D compliant manufacturing, FAIR (First Article Inspection Report) per AS9102 included. Suitable for aircraft structural mounts, satellite components, and UAV frames. MOQ 50 pieces.
View DetailsHigh-Pressure Aluminum Die Cast Telecom Housing
High-pressure aluminum die cast telecommunications equipment housing in ADC12 alloy, produced on 800T Toshiba cold chamber die casting machine, featuring 2.5mm nominal wall thickness with integrated EMI shielding ribs, 8 threaded boss inserts, IP65 sealing groove, and thermal management fins. Dimensions 320×240×85mm, weight 1.8kg, draft angle 1.5°. Post-casting operations include CNC machining of mating surfaces (Ra 3.2μm), tapping, chromate conversion coating per MIL-DTL-5541 Class 3, and powder coating RAL 7035 (light grey). PPAP Level 3 documentation available. Suitable for 5G base station enclosures, outdoor network equipment, and industrial IoT gateways. MOQ 500 pieces.
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Precision Stamped Copper Bus Bar for Power Distribution
High-conductivity precision stamped copper bus bar (C11000 ETP, 99.9% Cu) for power distribution systems, manufactured on 200T progressive stamping press with compound tooling, featuring ±0.05mm dimensional tolerance, tin-plated contact surfaces (5μm Sn) for reduced contact resistance, insulation-ready mounting holes with deburred edges, current rating 400A continuous at 40°C rise. Dimensions 500×50×10mm, weight 2.7kg per piece. 100% electrical conductivity testing and dimensional inspection. RoHS compliant, UL recognized component. Suitable for switchgear, motor control centers, and EV charging infrastructure. MOQ 1000 pieces.
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Hard Anodizing Surface Treatment Service (MIL-A-8625 Type III)
Professional hard anodizing (Type III) surface treatment service per MIL-A-8625, producing 50-75μm oxide layer on aluminum alloys (6061-T6, 7075-T6, 2024-T3), achieving 65-70 HRC surface hardness, excellent wear resistance (Taber abrasion 336 hours salt spray per ASTM B117). Available in natural (grey), black dye, and PTFE-impregnated options for reduced friction coefficient (0.15). Maximum part size 1200×600×800mm, tank capacity 3000L. Complementary services include masking, post-machining, and sealing. NADCAP accredited process. Suitable for aerospace actuator housings, defense weapon systems, and semiconductor equipment components. Pricing per surface area (dm²).
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Precision Stainless Steel Shaft with Spline Machining
High-precision CNC turned stainless steel shaft (SUS304/SUS316) with involute spline machining, featuring ±0.005mm concentricity tolerance, Ra 0.8μm surface finish on bearing journals, 45HRC hardened and ground spline teeth, overall length 280mm with 5 distinct diameter steps, manufactured on Citizen Cincom L32 Swiss-type CNC lathe with live tooling capability. Suitable for hydraulic pump drives, gearbox input shafts, and precision actuator assemblies. 100% CMM inspection with dimensional report, material certificate EN 10204 3.1 included. MOQ 100 pieces, lead time 3-4 weeks.
View DetailsInvestment Cast Stainless Steel Pump Impeller
Precision investment cast (lost-wax) pump impeller in CF8M (316 equivalent) stainless steel, featuring 6-vane enclosed design with hydraulically optimized blade geometry, CT5 dimensional tolerance grade, Ra 3.2μm as-cast surface finish on flow passages, weight 4.2kg, maximum diameter 220mm, dynamically balanced to G6.3 grade per ISO 1940. Post-casting operations include CNC machining of bore and sealing faces, solution annealing at 1050°C, and hydrostatic pressure testing to 25 bar. ASTM A351 material certification, PMI verified. Suitable for chemical process pumps, water treatment, and marine applications. MOQ 200 pieces.
View DetailsCustom Stainless Steel Electrical Enclosure with Laser Cut Panels
Custom fabricated stainless steel (SUS304, 1.5mm) electrical enclosure with fiber laser cut panels (±0.1mm accuracy), CNC press brake formed body (±0.2mm bend tolerance), TIG welded and ground seams for seamless appearance, IP66/NEMA 4X rated with silicone gasket sealing, hinged door with quarter-turn latch, removable internal mounting plate, and cable gland knockouts. External dimensions 600×400×200mm, powder coated RAL 7032. Includes UL 508A listed options. Suitable for outdoor PLC cabinets, process control panels, and food & beverage washdown environments. MOQ 50 units, lead time 4-5 weeks.
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Turnkey Electromechanical Assembly with Wire Harness Integration
Complete turnkey electromechanical assembly service including mechanical sub-assembly, wire harness fabrication (IPC/WHMA-A-620 Class 2), PCB integration, functional testing, and final packaging. Our 5,000m² assembly facility features 6 dedicated assembly lines, ESD-protected workstations (ANSI/ESD S20.20 certified), automated torque-controlled fastening systems, and in-line AOI inspection. Capabilities include box-build assembly, panel wiring, cable routing with cable management systems, labeling, and custom firmware loading. Full traceability via barcode/QR code serialization linked to our MES system. IPC-A-610 Class 2 workmanship standard. Suitable for industrial control panels, medical devices, and test equipment. Project-based pricing with NRE quotation.
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