Templates29 announces the installation and commissioning of a new Toshiba DC2000J-GS 2000-ton cold chamber die casting machine, significantly expanding our capability to produce large structural aluminum components for automotive and telecommunications industries.

Machine Specifications

• Clamping force: 2000 tons, supporting projected areas up to 3,200cm²
• Shot weight: Up to 25kg aluminum per cycle
• Platen size: 1,600×1,400mm for large enclosures and structural castings
• Cycle time: Optimized 45-90 second cycles with real-time process monitoring

Integrated Production Cell

• ABB 6-axis robot for extraction, quenching, and trim press loading
• Buhler trim press for automated flash removal
• X-ray inspection station for porosity detection (ASTM E505 Level 2)
• Spectrometer for real-time alloy composition verification

Target Applications

The 2000T line is specifically configured for EV battery tray housings, 5G macro base station enclosures, and automotive structural cross-members requiring thin-wall integrity and high mechanical properties in A380 and A356-T6 alloys.