
Introducing 5-Axis Simultaneous Machining for Complex Aerospace Components

2026-03-21
Introducing 5-Axis Simultaneous Machining for Complex Aerospace Components
Templates29 expands our precision machining capabilities with the addition of three DMG Mori DMU 65 monoBLOCK 5-axis simultaneous machining centers, enabling production of complex aerospace and medical components previously requiring multiple setups.
New Capabilities
- Simultaneous 5-axis: Full contouring capability for impellers, turbine blades, and freeform surfaces
- High-speed spindle: 20,000 RPM HSK-A63 spindle for fine finishing of aluminum and titanium
- Automation: Integrated Erowa Robot Compact 80 pallet system for 72-hour unmanned operation
- Accuracy: Volumetric accuracy <8μm across full 650×520×475mm work envelope
Materials Qualified
- Aluminum: 6061-T6, 7075-T6, 2024-T3
- Titanium: Ti-6Al-4V (Grade 5), CP Grade 2
- Nickel alloys: Inconel 718, Inconel 625
- Stainless steel: 17-4PH, 15-5PH, 316L
Application Examples
Early projects include satellite structural brackets (7075-T6, ±0.015mm), medical implant guide plates (Ti-6Al-4V, Ra 0.4μm), and turbocharger compressor wheels (Inconel 718) demonstrating the versatility and precision of our new 5-axis cell.
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